Welcome to our e-learning module on ‘Reducing Broken Stitches in Softline Manufacturing’. This course, brought to you by OneSource Academy, is designed to help you understand and address one of the most common defects in manufacturing - broken stitches.

Throughout this module, you will gain a comprehensive understanding of what broken stitches are, their impact on product quality and customer satisfaction, and their common causes. We will delve deep into the ‘Machine’ aspect of the issue, exploring how machine settings and spares can impact stitch quality. You will learn about the top 5 common issues that lead to broken stitches and how to prevent them.

The course will guide you through preventive actions and best practices, including correct thread and needle selection, ensuring proper thread tension, regular needle change, and scheduled monitoring. The course also includes a detailed 5-Whys analysis to help you trace the root cause of broken stitches, and a Fish Bone Analysis to understand the broader landscape of common defects in manufacturing.

By the end of this course, you will be equipped with the knowledge and strategies to significantly reduce the occurrence of broken stitches in your manufacturing process, improving product quality, customer satisfaction, and your bottom line.

Join us on this journey to improve our product quality and enhance customer satisfaction.